General check: check around for obstacles and abnormally, check leak, electrical wire connection…
Check Oil level: check for oil between Low (symbol L) and High (symbol H) of Oil level checker.
Check belt for loose: push the belt by hand, if it loose over 1cm, adjust or replace depend on the running hours.
Check fuel level: by eye
Check battery and cable: Check acid solution level, tight the cable if it loose. Replace if the life over 1.5 year
Check air inlet and outlet.
Check radiator for dirty and obstacles
Check load: If run manual, must cut of the load before run, waiting the generator for stable of voltage and frequency before tre=ansfer the load to gen-set (6-10 seconds for stable).
OPERATION
* AUTO MODE:
For ready to run any time, must check battery, fuel, oil, water daily.
Turn on the output MCCB.
Turn on Control Source on gen-set control panel.
Push auto key on the controller.
The generator set will run and shutdown depend on the signal from ATS.
To turn of auto mode, push the Off key on controller
* MANUAL:
Run the gen-set:
Turn off the output MCCB.
Push Test key on controller
Check for volt (380-404V L-L, 220-232V L-N) and frequency (50-52.5Hz) stable
Turn on the output MCCB.
Shutdown:
Turn off the output MCCB.
Still allow the generator set running 3-5 minutes for cooldown.
After cooldown, push Off key to shutdown.
CHECK AND RECORD PARAMETERS WHEN GEN-SET IS RUNNING.
The operator must make a running diary to record the time to run, any problems, and parameter as follow:
Voltages: L1-L2, L2-L3, L3-L1, L1-N, L2-N, L3-N.
Amperes: L1, L2, L3.
Frequency (49-52.5Hz)
Running hours
Battery Voltage (24 – 30VDC)
Engine temp (60 – 960C).
Oil pressure (1.5 – 12Bar)
MAINTENANCE SCHEDULE SUMARY:
PERIOD |
CHECK |
REPLACE |
CLEAN |
The first 100Hr running |
Battery, cable, water, leak, belt |
Oil |
Oil filter, fuel filter |
Every 250Hr running |
Battery, cable, water, leak, belt, radiator dirty |
Oil, oil filter, fuel filter. |
Air filter |
Every 1500Hr running |
Battery, cable, water, leak, belt, radiator dirty |
Oil, oil filter, fuel filter, air filter. Coolant water |
Radiator
|